Hand pouring sterling silver? Issues with "air bubbles"

BenKenobi said:
No it is not a general warning it's highly likely possibility. If you want my cv I have been involved with precious metals since I was 14 yr old,plenty of casting experience from bars to jewellery, lost wax, kiln firing, mold making and home refining and pouring. I my experience I have seen what you are showing in lost wax castings and bars, due to the mold not being dry, and also from over heating, mostly from moisture. I would be seriously looking at your casting environment, eg cold area and hot metal pours create moisture and gas explosions from this are a hazard, bake your molds 150- 200c in a kiln or oven for a couple of hours before pours, zip locks won't work, plastic bag molecular structure is not resistant to atmospheric water/ humidity working in the temp range you are working. Just how hot are you getting your metal before pouring, as in temp, I would not recommend above, 1100c for sterling, you alloy composition should not matter to the extent that your issue exists. You must note all changes in your procedure and note the effect of those changes, you must strive for consistency. There are a few of your pours that look fine, you must note whatever change. I will pm when o get home from work and give you some reference books to chase up at a library or online, these are crucial for your future if you want to do this correctly and teach a lot about method, alloy temps etc for casting, lost wax etc. you do not mention your type of mold? Carbon graphite/ silica/ home made or cast iron?


I'm using graphite mold, if you could provide some references material it would be great, I could try the library.

I don't know how hot I'm getting it but I know I can get hot enough to melt pure copper.

In my original pix the top row is all pure 999 silver coins and pours easily, and creates what people call pour lines. (Excuse the dents as I play around with them, i like the feel of silver) the bottom row is all sterling silver (higher than 925 as I have mixed in 10 to 20% 999 silver.

Though other than to me, it's not a big deal, as I don't plan selling any of my pours.
 
Update,

I am not sure how I got it so wrong the last time with sterling. But I think it was becuase I am used to pouring 999 silver and expecting sterling to behave the same.

Sterling harden much faster than pure silver, considering sterling and silver melting point is similar, but the differnce in pouring behaviour you won't get the nice pour lines that we can get with pure silver, well not wth Mapp gas.

This time I heated the sterling in the crucible like before but when it starts to swirl I placed the crucible on top of the mold, this sucks down some of the heat from the crucible and I continue to heat the crucible and mold toghter with half the flame trained on the crucible and half on the mold. When the sterling starts swirling again, I pour the sterling keeping the flame on the sterling as I pour. The heat in the crucible is critical, as the sterling hardens almost instantly on contact.

I probalably need much hotter heat source to get pour lines with sterling. But until I get some resource books Ben pm'd last week, I'll stick to what I have.

I'll upload some pics later to show the differnce.
 
Back
Top